Optimizing Tower Crane Risk Management and Accident Prevention Through Systematic Event Tree Analysis

Autores

DOI:

https://doi.org/10.4025/actascitechnol.v48i1.73765

Palavras-chave:

Tower crane; event tree analysis; risk analysis; measurement; control.

Resumo

Today, due to increasing technology and population density, the number of skyscraper constructions and residences is increasing rapidly. Tower cranes help in the rapid construction of constructions in terms of the ease of service of the machinery and equipment they provide during the construction. Accidents occurring in the construction sector in Turkey and around the world show that 30% of them take place in this type of construction. For this reason, analyzing the risky situations created by tower cranes regarding their positive aspects is very important in preventing and controlling serious and catastrophic accidents. In the study, the risks that may occur in tower crane environments were determined from accident records, obtained accident analyses, risk analysis reports, and literature studies. The motivation of the study is to analyze and manage the risks associated with tower cranes to prevent serious accidents in rapidly growing high-rise construction. The identified risk sources were evaluated with event tree analysis and scenarios. Lack of maintenance and checks, incorrect installation and assembly, and electric initiating events are analyzed in detail. As a result of the analysis, the probability of a catastrophic event was found to be 2.1% for the Lack of maintenance and checks starting event, 0.8% for the incorrect installation and assembly starting event, and 0.4% for the electric starting event. If serious events are taken into account, the probability increases to %33.04. Therefore, after risk analysis is done, it should be managed well and significant risks should be prevented from increasing by using the Plan-Do-Control-Act (PDCA) standard.

Downloads

Não há dados estatísticos.

Referências

Aghajani, H. F., Salehzadeh, H., & Shahnazari, H. (2015). Stability analysis of sandy slope considering anisotropy effect in friction angle. Sadhana, 40(6), 1955-1974.https://doi.org/10.1007/s12046-015-0428-2

Al Hattab, M., Zankoul, E., & Hamzeh, F. R. (2017). Near-real-time optimization of overlapping tower crane operations: A model and case study. Journal of Computing in Civil Engineering, 31(4). https://doi.org/10.1061/(ASCE)CP.1943-5487.0000666

Alileche, N., Olivier, D., L, E., & Cozzani, V. (2016). Analysis of domino effect in the process industry using the event tree method. Safety Science, 97, 10–19. https://doi.org/10.1016/j.ssci.2016.02.011

American National Standards Institute. (2004). Tower cranes: Safety standard for cableways, cranes, derricks, hoists, hooks, jacks, and slings (ASME B30.3-2004).

Bahr, N. J. (1997). System safety engineering and risk assessment: A practical approach. Taylor & Francis.

Beavers, J. E., Moore, J. R., Rinehart, R., & Schriver, W. R. (2006). Crane-related fatalities in the construction industry. Journal of Construction Engineering and Management, 132(9), 901–910. https://doi.org/10.1061/(ASCE)0733-9364(2006)132:9(901)

British Standards Institution. (2017). Cranes — Wire ropes — Care and maintenance, inspection and discard (BS ISO 4309:2017).

Clemens, P. L. (1990). Event tree analysis (2nd ed.). Sverdrup Technology Inc.

Coral-Enriquez, H., Pulido-Guerrero, S., & Cortés-Romero, J. (2019). Robust disturbance rejection based control with extended-state resonant observer for sway reduction in uncertain tower cranes. International Journal of Automation and Computing, 16(6), 812–827. https://doi.org/10.1007/s11633-019-1179-6

CSGB. (2022). Social Security Institution (SSI) yearly statistics. https://www.sgk.gov.tr/Istatistik/Yillik/

Deutsches Institut für Normung. (2007). Cranes — Safety — Tower cranes (DIN EN 14439).

Ericson, C. A. (2015). Hazard analysis techniques for system safety. John Wiley & Sons.

Glossop, M., Loannides, A., & Gould, J. (2000). Review of hazard identification techniques. Health & Safety Laboratory. http://www.firstclients.net/UniversityOfHull/EPSM-V2/assets/documents/HSL-RR0558-Hazard-Identification-Techniques.pdf

Guymer, P., Kaiser, G. D., McKelvey, T. C., & Hannaman, G. W. (1987). Probabilistic risk assessment in the CPI. Chemical Engineering Progress, 83(1), 37–45.

Häkkinen, K. (1993). Crane accidents and their prevention revisited. Safety Science, 16(3–4), 267–277. https://doi.org/10.1016/0925-7535(93)90049-J

He, Z., Gao, M., Liang, T., Lu, Y., Lai, X., & Pan, F. (2022). Tornado-affected safety assessment of tower cranes outer-attached to super high-rise buildings in construction. Journal of Building Engineering, 51. https://doi.org/10.1016/j.jobe.2022.104320

Hu, S., Fang, Y., & Moehler, R. (2023). Estimating and visualizing the exposure to tower crane operation hazards on construction sites. Safety Science, 160. https://doi.org/10.1016/j.ssci.2022.106044

Jiang, H., & Jiang, X. (2023). Fatigue life prediction for tower cranes under moving load. Journal of Mechanical Science and Technology, 37(12), 6461–6466. https://doi.org/10.1007/s12206-023-1118-x

Jiang, L., Zhao, T., Zhang, W., & Hu, J. (2021). System hazard analysis of tower crane in different phases on construction site. Advances in Civil Engineering, 2021, 1–16. https://doi.org/10.1155/2021/7026789

Jiang, T. (2020). Safety risk analysis and control of tower crane. IOP Conference Series: Earth and Environmental Science, 546. https://doi.org/10.1088/1755-1315/546/4/042070

Karanki, D. R., & Dang, V. N. (2016). Quantification of dynamic event trees—A comparison with event trees for MLOCA scenario. Reliability Engineering & System Safety, 147, 19–31. https://doi.org/10.1016/j.ress.2015.10.016

Karanki, D. R., Kim, T. W., & Dang, V. N. (2015). A dynamic event tree informed approach to probabilistic accident sequence modeling: Dynamics and variabilities in medium LOCA. Reliability Engineering & System Safety, 142, 78–91. https://doi.org/10.1016/j.ress.2015.04.015

Kletz, T. A. (1997). HAZOP—past and future. Reliability Engineering & System Safety, 55(3), 263–266. https://doi.org/10.1016/S0951-8320(96)00100-7

Lambert, H. E. (1991). Case study on the use of PSA methods: Determining safety importance of systems and components at nuclear power plants (IAEA-TECDOC-590). International Atomic Energy Agency.

Lower, M., Magott, J., & Skorupski, J. (2016). Analysis of air traffic incidents using event trees with fuzzy probabilities. Fuzzy Sets and Systems, 293, 50–79. https://doi.org/10.1016/j.fss.2015.08.016

Marquez, A. A., Venturino, P., & Otegui, J. L. (2014). Common root causes in recent failures of cranes. Engineering Failure Analysis, 39, 55–64. https://doi.org/10.1016/j.engfailanal.2014.01.012

Milazzo, M. F., Ancione, G., Spasojevic Brkic, V., & Valis, D. (2017). Investigation of crane operation safety by analysing main accident causes. In T. Bedford (Ed.), Risk, Reliability and Safety: Innovating Theory and Practice I (p. 74-80). Taylor & Francis Group.

Military Standard. (2000). Standard practice for system safety (MIL-STD-882D). Department of Defense. https://mail.system-safety.org/Documents/MIL-STD-882D.pdf

Mizrak Ozfirat, P. (2014). A new risk analysis methodology integrating fuzzy prioritization method and failure modes and effects analysis. Journal of the Faculty of Engineering and Architecture of Gazi University, 29(4), 755–768.

Ministry of Housing and Urban-Rural Development of the People’s Republic of China. (2010). Technical code for safety of building tower cranes (JGJ 196-2010).

Montague, D. F. (1990). Process risk evaluation—What method to use? Reliability Engineering & System Safety, 29(1), 27–53. https://doi.org/10.1016/0951-8320(90)90071-T

Nazl?o?lu, A., Karakavak, A., Aydos, M. R., Ta?, N., Çoktu, A. K., Bolat, Y. Z., Göçener, M., & Erel, F. (2018). Kule vinçlerin güvenli kullanimina ili?kin uygulama rehberi. T.C. Çal??ma ve Sosyal Güvenlik Bakanl???.

Ni, Z., Cai, S., & Ni, C. (2023). Construction safety risk assessment and cause analysis for high-cable tower cranes. Engineering Proceedings, 55(1). https://doi.org/10.3390/engproc2023055096

Olugboyega, O., Oseghale, G. E., & Aigbavboa, C. (2022). Modus of tower cranes’ efficient use on construction sites. Journal of Construction Project Management and Innovation, 12(1), 87–102. https://doi.org/10.36615/jcpmi.v12i1.1196

Occupational Safety and Health Department. (2017). Training module for operator (tower crane). Ministry of Human Resources; Universiti Kebangsaan Malaysia.

Occupational Safety and Health Administration [OSHA]. (2012, November 20). OSHA cites structural steel erection company following crane collapse at University of Texas at Dallas (News Release 12-2231-DAL).

Özfirat, M. K., Özkan, E., Kahraman, B., Sengun, B., & Yetkin, M. E. (2017). Integration of risk matrix and event tree analysis: A natural stone plant case. Sadhana, 42(10), 1741–1749. https://doi.org/10.1007/s12046-017-0725-6

Özf?rat, M. K., Yetkin, M. E., & Özf?rat, P. M. (2019). Risk management for truck-LHD machine operations in underground mines using failure modes and effects analysis. International Journal of Industrial Operations Research, 2(1). https://doi.org/10.35840/2633-8947/6503

Ozkilic, O. (2014). Risk assessment. TISK.

Pazari, P., Didehvar, N., & Alvanchi, A. (2023). Enhancing tower crane safety: A computer vision and deep learning approach. Engineering Proceedings, 53(1). https://doi.org/10.3390/IOCBD2023-15193

Radlov, K., & Ivanov, G. (2020). Analysis of accidents with tower cranes on construction sites and recommendations for their prevention. IOP Conference Series: Materials Science and Engineering, 951. https://doi.org/10.1088/1757-899X/951/1/012025

Ramzali, N., Lavasani, M. R. M., & Ghodousi, J. (2015). Safety barriers analysis of offshore drilling system by employing fuzzy event tree analysis. Safety Science, 78, 49–59. https://doi.org/10.1016/j.ssci.2015.04.004

Rausand, M., & Høyland, A. (2004). System reliability theory: Models, statistical methods, and applications (2nd ed.). John Wiley & Sons.

Rosqvist, T., Molarius, R., Virta, H., & Perrels, A. (2013). Event tree analysis for flood protection — An exploratory study in Finland. Reliability Engineering & System Safety, 112, 1–7. https://doi.org/10.1016/j.ress.2012.11.011

Sadeghi, H., & Zhang, X. (2024). Towards safer tower crane operations: An innovative knowledge-based decision support system for automated safety risk assessment. Journal of Safety Research, 90, 272–294. https://doi.org/10.1016/j.jsr.2024.05.011

Sadeghi, H., Zhang, X., & Mohandes, S. (2023). Developing an ensemble risk analysis framework for improving the safety of tower crane operations under coupled fuzzy-based environment. Safety Science, 158. https://doi.org/10.1016/j.ssci.2022.105957

Sadeghi, S., Soltanmohammadlou, N., & Rahnamayiezekavat, P. (2021). A systematic review of scholarly works addressing crane safety requirements. Safety Science, 133. https://doi.org/10.1016/j.ssci.2020.105002

Safe Work Australia. (2023). Tower cranes: Code of practice.

Salihu, A. A., Aliyu, S. S., & Abubakar, M. (2020). An evaluation of safety risk factors during installation and dismantling of tower cranes in construction sites. Nigerian Journal of Technology, 39(4), 992–1000. https://doi.org/10.4314/njt.v39i4.4

Shapira, A., & Lyachin, B. (2009). Identification and analysis of factors affecting safety on construction sites with tower cranes. Journal of Construction Engineering and Management, 135(1), 24–33. https://doi.org/10.1061/(ASCE)0733-9364(2009)135:1(24)

Shin, I. J. (2015). Factors that affect safety of tower crane installation/dismantling in construction industry. Safety Science, 72, 379–390. https://doi.org/10.1016/j.ssci.2014.10.010

Skinner, H., Watson, T., Dunkley, B., & Blackmore, P. (2006). Tower crane stability (C654). CIRIA.

Smith, G. S., Huang, Y. H., Ho, M., & Chen, P. Y. (2006). The relationship between safety climate and injury rates across industries: The need to adjust for injury hazards. Accident Analysis & Prevention, 38(3), 556–562. https://doi.org/10.1016/j.aap.2005.11.013

Stamatelatos, M., Dezfuli, H., Apostolakis, G., Everline, C., Guarro, S., Mathias, D., & Youngblood, R. (2011). Probabilistic risk assessment procedures guide for NASA managers and practitioners (NASA/SP-2011-3421). National Aeronautics and Space Administration.

Stapelberg, R. F. (2009). Handbook of reliability, availability, maintainability and safety in engineering design. Springer.

Tam, V. W., & Fung, I. W. (2011). Tower crane safety in the construction industry: A Hong Kong study. Safety Science, 49(2), 208–215. https://doi.org/10.1016/j.ssci.2010.08.001

Tixier, J., Dusserre, G., Salvi, O., & Gaston, D. (2002). Review of 62 risk analysis methodologies of industrial plants. Journal of Loss Prevention in the Process Industries, 15(4), 291–303. https://doi.org/10.1016/S0950-4230(02)00008-6

Turkish Standards Institution. (2010). Cranes — Safety — Tower cranes (TS EN 14439+A2).

U.S. Bureau of Labor Statistics. (2008). Crane-related occupational fatalities (Fact Sheet). https://www.bls.gov/iif/factsheets/archive/crane-related-occupational-fatalities-2006.pdf

Webster, N. (1970). Webster's third new international dictionary of the English language, unabridged. G. & C. Merriam Co.

Wu, H., Zhong, B., Li, H., Chi, H. L., & Wang, Y. (2022). On-site safety inspection of tower cranes: A blockchain-enabled conceptual framework. Safety Science, 153. https://doi.org/10.1016/j.ssci.2022.105815

Zhang, X., Zhang, W., Jiang, L., & Zhao, T. (2020). Identification of critical causes of tower crane accidents through system thinking and case analysis. Journal of Construction Engineering and Management, 146(7). https://doi.org/10.1061/(ASCE)CO.1943-7862.0001860

Zhou, W., Zhao, T., Liu, W., & Tang, J. (2018). Tower crane safety on construction sites: A complex sociotechnical system perspective. Safety Science, 109, 95–108. https://doi.org/10.1016/j.ssci.2018.05.001

Downloads

Publicado

2026-04-14

Como Citar

Özfirat, M. K. ., Tomatir, A. ., Yahsi, Y. ., Elmaci, D. ., & Yetkin, M. E. (2026). Optimizing Tower Crane Risk Management and Accident Prevention Through Systematic Event Tree Analysis. Acta Scientiarum. Technology, 48(1), e73765. https://doi.org/10.4025/actascitechnol.v48i1.73765

Edição

Seção

Engenharia Civil