Effects of fouling and its aging in shell-and-tube heat exchangers
Abstract
The use of mathematical models to predict the fouling rate and deposition aging in heat exchangers assists in monitoring the performance of this equipment and in the development of strategies for mitigating fouling. In this context, the objective of this paper was to evaluate the impact of these phenomena on the shell and tube heat exchanger performance in a refinery, using the modified Ebert-Panchal model and the two layers aging model. For that purpose, the Scilab environment was used for simulations. The results of this paper were close to the results found in the literature.
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References
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[11] COLETTI, F.; ISHIYAMA, E. M.; PATERSON, W. R.; WILSON, D. I.; MACHIETTO, S. Impact of deposit aging and surface roughness on thermal fouling: distributed model. AIChE Journal, [s. l.], v.56, n.12, p. 3257-3273, 2010.
[12] COLETTI, F.; MACCHIETTO, S. A dynamic distributed model of shell-and-tube heat exchangers undergoing crude oil fouling. Industrial & Engineering Chemistry Research, [s. l.], v. 50, n.8, p. 4515 – 4533, 2011.
[13] DIAZ-BEJARANO, E.; COLETTI, F.; MACCHIETTO, S. Modeling and Prediction of Shell-Side Fouling in Shell-and-Tube Heat Exchangers. Heat Transfer Engineering, [s. l.], v.40, n.11, p. 845 - 861, 2019.
[14] LOYOLA-FUENTES, J., JOBSON, M.; SMITH, R. Estimation of fouling model parameters for shell and tube side of crude oil heat exchangers using data reconciliation and parameters estimation. Industrial & Engineering Chemistry Research, [s. l.], v. 58, p. 10418 – 10436, 2019.
[15] LOYOLA-FUENTES, J.; SMITH, R. Classification and estimation of unmeasured process variables in crude oil pre-heat trains subject to fouling deposition. Computers and Chemical Engineering, [s. l.], v. 137, p. 106779, 2020.
[16] WANG, Y.; PAN, M.; BULATOV, I.; SMITH, R.; KIM, J. Application of intensified heat transfer for the retrofit of heat exchanger network. Applied Energy, [s. l.], v.89, p. 45 – 59, 2012.
[17] SANTAMARIA, F. L. e MACCHIETTO, S. Simultaneous optimal control and optimal cleaning scheduling of small heat exchanger networks subject to fouling. In: 13th International Conference on Heat Transfer, Fluid Mechanics and Thermodynamics, 2017, Portoroz. Anais eletrônicos… Portoroz: Universidade de Pretória, 2017. p.519−525. Disponível em:. Acesso em: 23 jan. 2022.
[18] SANTAMARIA, F. L.; MACCHIETTO, S. Integration of optimal cleaning scheduling and control of heat exchanger networks under fouling: MPCC solution. Computer & Chemical Engineering, [s. l.], v.126, p.128−146, 2019.
[19] DIABY, A. L.; MIKLAVCIC, S. J.; BARI, S.; ADDAI-MENSAH, J. Evaluation of crude oil heat exchanger network fouling behavior under aging conditions for schedule cleaning. Heat Transfer Engineering, [s. l.], v.37, n.16, p. 1211-1230. 2016.
[20] TAKEMOTO, T.; CRITTENDEN, B. D.; KOLACZKOWSKI, S. T. Interpretation of fouling data in industrial shell and tube heat exchangers. Chemical Engineering Research and Design, [s. l.], v. 77, n. 8, p. 769–778, 1999.
[2] SANTAMARIA, F. L. e MACCHIETTO, S. Integration of optimal cleaning scheduling and control of heat exchanger networks undergoing fouling: Model and Formulation. Industrial & Engineering Chemistry Research, [s. l.], v.57, n.38, p.12842−12860, 2018.
[3] JERÓNIMO, M. A. S.; MELO, L. F.; BRAGA, A. S.; FERREIRA, P. J. B. F.; MARTINS, C. Monitoring the Thermal Efficiency of Fouled Heat Exchangers: A Simplified Method. Experimental Thermal and Fluid Science, [s. l.], v. 1777, n. 96, p. 455–463, 1997.
[4] TEMA. Standards of the Tubular Exchanger Manufacturers Association. 9. ed. Nova York: [s. n.], 2007. 2007.
[5] CARVALHO, C.B., CARVALHO, E.P. e RAVAGNANI, M.A.S.S. Dynamic Analysis of Fouling Buildup in Heat Exchanger Designed According to TEMA Standards. Industrial & Engineering Chemistry Research, [s. l.], v. 57, n.10, p. 3753 – 3764, 2018.
[6] TONIN, P. C. Metodologia para monitoramento do desempenho térmico de redes de trocadores de calor. 2013. 129 f. Dissertação (Mestrado em Engenharia Mecânica) – Departamento Acadêmico de Mecânica, Centro Federal de Educação Tecnológica do Paraná, Curitiba, 2003.
[7] POLLEY, G.T.; WILSON, D. I.; PUGH, S. J.; PETITJEAN, E. Extraction of crude oil fouling model parameters from plant exchanger monitoring. Heat Transfer Engineering, [s. l.], v.28, p. 185-192. 2007.
[8] SILVA, R. L. Otimização termohidráulica da operação de redes de trocadores de calor. 2015. 105 f. Dissertação (Mestrado em Engenharia Química) – Instituto de Química, Universidade do Estado do Rio de Janeiro, Rio de Janeiro, 2015.
[9] ISHIYAMA, E. M.; COLETTI, F.; MACCHIETTO, S.; WILSON, D. I.; PATERSON, W. R. Impact of deposit ageing on thermal fouling: lumped parameter model. AIChE Journal, [s. l.], v.56, n.2, p. 531-545, 2010.
[10] ISHIYAMA, E. M.; PATERSON, W. P. e WILSON, I. D. Exploration of alternatives models for the aging of fouling deposits. AIChE Journal, [s. l.], v.57, n.11, p. 3199 -3209, 2011.
[11] COLETTI, F.; ISHIYAMA, E. M.; PATERSON, W. R.; WILSON, D. I.; MACHIETTO, S. Impact of deposit aging and surface roughness on thermal fouling: distributed model. AIChE Journal, [s. l.], v.56, n.12, p. 3257-3273, 2010.
[12] COLETTI, F.; MACCHIETTO, S. A dynamic distributed model of shell-and-tube heat exchangers undergoing crude oil fouling. Industrial & Engineering Chemistry Research, [s. l.], v. 50, n.8, p. 4515 – 4533, 2011.
[13] DIAZ-BEJARANO, E.; COLETTI, F.; MACCHIETTO, S. Modeling and Prediction of Shell-Side Fouling in Shell-and-Tube Heat Exchangers. Heat Transfer Engineering, [s. l.], v.40, n.11, p. 845 - 861, 2019.
[14] LOYOLA-FUENTES, J., JOBSON, M.; SMITH, R. Estimation of fouling model parameters for shell and tube side of crude oil heat exchangers using data reconciliation and parameters estimation. Industrial & Engineering Chemistry Research, [s. l.], v. 58, p. 10418 – 10436, 2019.
[15] LOYOLA-FUENTES, J.; SMITH, R. Classification and estimation of unmeasured process variables in crude oil pre-heat trains subject to fouling deposition. Computers and Chemical Engineering, [s. l.], v. 137, p. 106779, 2020.
[16] WANG, Y.; PAN, M.; BULATOV, I.; SMITH, R.; KIM, J. Application of intensified heat transfer for the retrofit of heat exchanger network. Applied Energy, [s. l.], v.89, p. 45 – 59, 2012.
[17] SANTAMARIA, F. L. e MACCHIETTO, S. Simultaneous optimal control and optimal cleaning scheduling of small heat exchanger networks subject to fouling. In: 13th International Conference on Heat Transfer, Fluid Mechanics and Thermodynamics, 2017, Portoroz. Anais eletrônicos… Portoroz: Universidade de Pretória, 2017. p.519−525. Disponível em:
[18] SANTAMARIA, F. L.; MACCHIETTO, S. Integration of optimal cleaning scheduling and control of heat exchanger networks under fouling: MPCC solution. Computer & Chemical Engineering, [s. l.], v.126, p.128−146, 2019.
[19] DIABY, A. L.; MIKLAVCIC, S. J.; BARI, S.; ADDAI-MENSAH, J. Evaluation of crude oil heat exchanger network fouling behavior under aging conditions for schedule cleaning. Heat Transfer Engineering, [s. l.], v.37, n.16, p. 1211-1230. 2016.
[20] TAKEMOTO, T.; CRITTENDEN, B. D.; KOLACZKOWSKI, S. T. Interpretation of fouling data in industrial shell and tube heat exchangers. Chemical Engineering Research and Design, [s. l.], v. 77, n. 8, p. 769–778, 1999.
Published
2024-09-17
How to Cite
Vanessa Maruyama, Mauro Antonio da Silva Sá Ravagnani, & Caliane Borba Bastos Costa. (2024). Effects of fouling and its aging in shell-and-tube heat exchangers. Revista Tecnológica, 32(1), 36-60. https://doi.org/10.4025/revtecnol.v32i1.66288
Section
Articles
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